Brochure
Plate Hydraulic Vulcanizing Press
Rubber Vulcanizing Press is an important industrial production equipment used in the production of rubber product,is
It provide a key role in the process in the production of rubber silcone industry.
Plate vulcanizing press machine provides the pressure ,temperature and time control required for vulcanization, so that press and shape various molded and plastic polymer sheet mateirals for further testing or as a mass production basics. Under high temperature and pressure in the vulcanizing press equipment , its physical and chemical properties of the rubber material would be changed accordingly ,which increase the durablity and stability of rubber products and significantly improve its performance . At the same time ,it greatly reduce the adverse impact on the environment and reducing waste and energy consumption. Morever, it promote the sustainable development of the rubber industry.
The vulcanizing press machine is mainly suitable for formula design of rubber ,plastics and silcone, heat and pressure vulcanization treatment of common rubber meterials ,preparation of simple rubber vulcanized products
So what is the process of vulcanizing ?
Firstly : Vulcanizing Mixture :Mix the rubber raw material with the vulcanizing agent, fillers and other additives in a homogeneous way, this process is usually carried out by the opener, which ensures a homogeneous dispersion of the mixture.
Secondly : Heating Material : Feed the homogeneously mixed rubber compound is into the vulcanizing chamber of the vulcanizing machine, where an electric heater or steam heating system heats it.
Thirdly : Setting temperature and time: undoubtedly the temperature and time are two critical elements for vulcanizing material. Luckily ,this vulcanizer machine is equipped with a temperature and time control system ,which can adjust the temperature and time, and can ensure the vulcanization reaction would be carried out accurately.
Forthly :Vulcanization reaction occurs: the vulcanizing agent reacts in vulcanizer machine under high temperature , which cause the rubber better elasticity and abrasion resistance.
Finally :Cooling : After vulcanization from the machinery understand high temperature ,the rubber products need to be cooled down , so that finally cure the cross-linked structure by lowering the temperature.
Heating platens up to 300 °C (steam or oil) with an accurate temperature regulation
Automatic loading & unloading insuring fast and accurate movements
PLC control, programmable parameters, recipe handling and pre-programmed sequences
Automatic control: the Rubber Vulcanizing Press is equipped with an automatic control system, which can accurately control various parameters of the vulcanizing process, such as temperature, time, pressure, etc., providing great convenience for the production process.
High temperature and high-pressure environment: Rubber vulcanizing machine provides high temperature and high-pressure environment for the rubber compound, under the mixing action of a rubber vulcanizing machine, it can promote the cross-linking of rubber molecules and carry out vulcanization reaction, so as to achieve the effect of increasing its stability and strength.
Diversified vulcanization methods: Rubber vulcanizing machine can support a variety of different vulcanization methods, such as microwave vulcanization, air vulcanization, etc., which can meet different rubber vulcanization needs.
Uniform mixing: The rubber vulcanizing machine can mix the rubber raw material and vulcanizing agent together uniformly to ensure that the vulcanizing mixture occurs uniformly throughout the vulcanizing reaction process, eliminating a series of quality problems and troubles caused by uneven vulcanization.
Safety system: In order to ensure the personal safety of the operators as well as the long-lasting use of the equipment, the rubber vulcanizing machine is equipped with a temperature and pressure detection system, explosion-proof system and other devices, which are safe, secure and reliable.
Energy saving and environmental protection: the vulcanizing machine adopts highly efficient energy use technology, which reduces energy consumption and waste while greatly reducing the impact on the environment.
Wide application: rubber vulcanizing machine can produce various rubber products, such as all kinds of seals, tire treads, shoe soles, rubber flooring, and so on. The scope of application and its wide range.
Our Client’s Challenge
Application of Rubber Vulcanizing Press
Rubber vulcanizing machine can improve the performance and quality of rubber products to become one of the indispensable links in the rubber processing process, is widely used in various fields, including but not limited to:
Rubber products production industry: Speaking of the application of rubber vulcanizing machine, the most common is the production of various rubber products, such as rubber seals, rubber gaskets, rubber tires, rubber shoe soles, and so on. The vulcanization process greatly increases its durability and elasticity.
Rubber seal production industry: vulcanizaton helps to improve the seal’s resistance to high temperatures and chemicals, thus improving its sealing performance.
Automotive industry: Whether it is car tires, truck tires or motorbike tires, the various tire production industries are one of the main application areas for rubber vulcanizing machines. After the vulcanization process, the tires have excellent performance in terms of wear resistance and high-temperature resistance, as well as their grip.
Wire insulation materials: Because vulcanization can improve the durability of insulation materials and resistance to climate change, rubber vulcanizing machines are also used in the production of insulation materials for cables and wires.
Shoe industry: Because vulcanization can enhance the wear resistance of shoe soles and improve the comfort of shoe soles, rubber vulcanizing machines are also widely used in the production of various rubber shoe soles.
Our Approach
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Advantages
- We are the direct production factory of rubber vulcanizing machines, factory direct sales, considerable production scale, and experienced production workers, which can effectively guarantee product quality and delivery time.
- The main raw material of our vulcanizing machine is made of high-quality carbon steel Q-235, the quality of the product is strictly controlled by the raw material.
- Our vulcanizing machines have high production accuracy and strict control of equipment production tolerance range, such as our plunger diameter difference is small, to ensure that the equipment pressure is sufficient; our hot plate temperature tolerance is strictly in line with the national standard of plate temperature difference: +1 ℃; parallelism tolerance is strictly controlled at ≤ 0.01-0.02mm, etc.
- Our vulcanizing machine has low noise and no oil leakage, pressure relief, and other problems.
- Our vulcanizing machine is equipped with a PLC control system, which automatically controls the temperature, time, and pressure of the vulcanizing process, with a high degree of automation, which is convenient for operation and ensures the accuracy of the vulcanizing process, and is equipped with safety guarantee system such as automatic alarm, automatic loading, emergency pause, etc., which ensures the safety of the personnel and equipment.
- We can make a set of satisfactory solutions for you according to your work requirements with quality and quantity guaranteed.
- We can give good prices and discounts according to the number of orders, the price is discounted, but the quality is not discounted.
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Outcome
