Industrial ceramics are a type of material that is used in a wide range of applications, from manufacturing to construction. These ceramics are made from non-metallic materials and are designed to be strong, durable, and resistant to heat, chemicals, and wear.
Industrial ceramics are a prevalent material in various industries, from aerospace and automotive to medical and electronic industries. The production of industrial ceramics is a complex process that requires multiple steps, including raw material selection, mixing, shaping, firing, and finishing. In this article, we will take a closer look at the process of manufacturing industrial ceramics.
With technical ceramics, we develop innovative and high-performance products & solutions together with our customers that help shape the world of tomorrow. Thanks to their extreme hardness, resistance to high temperatures, chemicals and wear, as well as their excellent electrical properties, technical ceramics are able to create particularly high-performance and durable products.
While the technology has advanced, the ceramics manufacturing process has evolved with it to create modern materials used in everything from pottery, wall tiles and building materials to circuit boards and industrial ceramics products.
Once the raw materials have been selected, they are mixed together in precise proportions. The mixing process involves combining the raw materials with water or another solvent to form a slurry. The slurry is then subjected to high-speed mixing to ensure that the raw materials are thoroughly dispersed and evenly distributed.
As ceramic products are all around us, from basic construction materials and household products to very sophisticated products such as refractory and dental implants, we understand the importance of the quality of their materials and how defining this can be to ceramic products competitiveness and bottom line profitability.
Most of ceramic manufacturers are mixed with mixer machine. One kind of machine is Sigma mixer, which is ideal equipment for kneading, mixing, curing and polymerization of high viscosity and elastic-plastic materials. It can be used to produce silicone rubber, sealant, hot melt glue, food glue base, medicine preparation and so on.
Sigma mixer is a special kind of mixture mixing equipment, the most commonly used is to use two Σ blade, using tangent type differential arranged side by side, namely an impeller speed, an impeller speed is slow, in order to produce the shear stress,different blade speed enables the mixing of the material to shear quickly, so that the material can be mixed evenly.
The ceramic Internal mixer is dedicated to the front-end mixing of advanced ceramic injection molding processes such as zirconium oxide and aluminum oxide. With its excellent wear resistance (surface hardness HRC up to 72-74), cleaning without dead ends, and excellent safety performance, these ceramic Internal mixer has won the favor and praise of ceramic customers.
It adopt advanced coaxial separation technology, come with one end face of the rotor as the shaft center, it can be separated, breaking the bottleneck of traditional internal mixers. The ceramic internal mixers are developed and designed for expensive, high hardness, easily contaminated zirconia, aluminum oxide, and other materials. The inner cavity is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material pollution. The rotor is suspended in the middle during the opening and closing of the intensive training room, making it convenient to clear colors and change materials. The staff can clean up any part, and the design is omni-directional and free of dead corners. Wide process adaptability, small size, compact structure, and stepless speed regulation of rotor speed from 0 to 50 revolutions.