Description
The Automatic hydraulic Rubber Bale Cutter is a modern, powered cutting machine with a vertically moving blade , which is specially designed to cut natural rubber, synthetic rubber, or recycled rubber bales into smaller pieces quickly, safely, and precisely.
The Double-Acting Cylinders Hydraulic Guillotine Bale Cutter is an advanced industrial cutting technology which integrate hydraulic power, durable cutting structure, and PLC automatic control system to deliver superior cutting performance. It mainly consist of motor, vane pump, magnetic exchange valve, overflow valve, slave RAM, oil pressure gauge pipe, hydro-cylinder support, rubber cutting knife, rack, conveying groove etc.
This rubber cutting equipment is applied to cut raw material into small pieces for plasticating and mixing, it is suitable for natural rubber ,synthetic rubber ,reclaimed rubber and plastic material .
The Rubber Bale cutter machine mainly consists of cutter , rack , hydraulic station ,machine base ,electrical cabinet ,etc, it is widely placed near the rubber kneader machine , cutting big rubber material into small pieces for next step . Rubber Bale Cutter is used to cut synthetic or natural rubber bales in pieces for further processing in Mixing Mill, Kneader and Banbury machines.
The guillotine bale cutter equipment features a welded steel frame and heavy duty pneumatic cylinder to assure a long service life as well as reduced maintenance.
When you need cut the material , just put the material into feeding roller , and feeding roller will feed the material under the knife , then press the motor button in cabinet , knife will fall down and cut the material.
The replaceable cutting knife is made of high quality very hard carbon steel , it is easy and convenient to be removed for re-sharpening or replacement.
It is precisely directed by high strength nylon guides to register against a cast urethane cutting pad, both of which are easily and inexpensively replaced as required.
Specification
| Double Cylinder Hydraulic Rubber Bale Cutter | |||
| Specification | Model A | Model B | Model C |
| Cutting Force | 1200 kN | 1500 kN | 1800 kN |
| Motor Power (Hydraulic Pump) | 7.5 kW | 11 kW | 15 kW |
| Blade Material | D2 High Carbon Tool Steel (Heat-treated) | SKD11 Alloy Tool Steel | SKD11 + Titanium Coating |
| Hydraulic System Pressure | 16 MPa | 18 MPa | 20 MPa |
| Cutting Width (Max) | 600 mm | 800 mm | 1000 mm |
| Cutting Height (Max) | 400 mm | 500 mm | 600 mm |
| Cutting Speed | 0.8–1.2 m/min | 0.8–1.2 m/min | 0.8–1.2 m/min |
| Cylinder Type | Double Hydraulic Cylinder | Double Hydraulic Cylinder | Double Hydraulic Cylinder |
| Control System | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen |
| Voltage | 380V / 50Hz | 380V / 50Hz | 380V / 50Hz |
| Machine Dimensions (L×W×H) | 1800×1200×1650 mm | 2000×1300×1700 mm | 2200×1400×1800 mm |
| Net Weight | ~2200 kg | ~2600 kg | ~3100 kg |
| Safety Features | Light Curtain, Emergency Stop | Light Curtain, E-Stop | Light Curtain, E-Stop, Safety Guard |
| Standard Accessories | One Set Blades + Tool Kit | One Set Blades + Tool Kit | One Set Blades + Tool Kit |
| Optional Upgrades | Automatic Feeding Roller | Automatic Feeding + Cutting Roller | Automatic Feeding + Unloading System |
Technical Features
Design and Build Quality
Such hydraulic bale cutter is constructed by a high-quality rigid steel frame, precision guide rails, and a replaceable hardened blade.
Hydraulic Power System and Pressure Capacity
Double-acting cylinders deliver high cutting forces ranging from 40 to 160 tons, which depend on the model.
Control Options and Automation Capabilities
Available in both manual and automated style equipped with PLC control, programmable stroke limits, and optional safety interlocks.
How Does Rubber Bale Cutter Work?
The high-precision hydraulic-powered rubber bale cutter are used to cut rubber into pieces as per speicific needs. The rubber bales or block can be fed through the machine. These rubber piece cut travels through the rubbe bale cutter machine which ensures smooth movement.
1. Check blade is in the up position.
2. Open the gate.
3. Place slab of rubber along the cutting edge.
4. Leave the cage area and close the gate.
5. Press the cut button to lower the blade to cut the rubber slab.
6. Blade rises after the cut sequence; wait until the blade is fully up.
7. Open the gate to remove the cut pieces.
8. Repeat the cycle.
Benefits of Using Automatic Rubber Bale Cutters
* Improved Safety – Aucomatic control, no manual inteference to cut with knives or wires; reducing risk of injury.
* Higher Efficiency – Cuts large rubber bales within seconds, boosting productivity.
* Consistent Bale Size – Uniformly cut pieces ensure stable mixing and weighing process.
* Reduced Labor Intensity – Fully automatic cycle minimizes operator fatigue.
* Long Service Life – Durable hydraulic components and cutting structure for long-term industrial operation.
* Clean Work Environment – Neat cutting reduces rubber dust and waste.
A Wide Of Application
The Simptek Rubber Bale Cutter is very flexible and is is used for cutting all kinds of large sized natural rubber or synthetic rubber products, such as large plastic tubes, film, rubber lumps, and sheet materials , it is also very applicable for other plastic ,polymer,silicone including:Rubber product manufacturing plants
Rubber product manufacturing plants
* Tire production facilities
* Rubber recycling companies
* Rubber compound and mixing plants
* Silicone,Slicing type
* Nitrile Bale
* NBR,SBR
* FKM
* CR, HNBR, ACM,EPDM
* Polymer & EVA foam
✔ Industrial-grade manufacturing quality
✔ Strong cutting force for tough materials
✔ Customizable tonnage and working size
✔ Optional automation upgrade
✔ Reliable after-sales support
✔ Designed for long-term industrial operation
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