*Process Ease: Every detail meticulously considered for optimal process efficiency
*Hard chrome mirrored KDB material solid roller,whose hardness
can reach up to 70HB
*Twin-drive with separately adjustable speed / infinitely variable friction
*Speed and rolls ratio can be adjusted for both roller
*Cooling System: Peripheral (drilled) roller surface cooling system.
*Enhanced Control: Double motor, double reducer, double inverter spindle speed control, and instant friction adjustment.
*Stronger Construction: Shaft material made from forged steel AISI4140 (1.7227, DIN 42CrMoS4)
*Anti-friction spherical Roller bearings to saves 25 to 30% Power consumption
*Low noise level and maintance free
*Methods of adjusting roll nip: either manual or electric control

Description

 

A rubber mixing mill, also known as a two-roll mill, it is a critical laboratory mixing equipment used for the mixing and processing of rubber compounds, widely used in the rubber manufacturing industry.

Laboratory two roll mill is one kind of plastic or rubber ,chemical material mixing equipment with adjustable gap between two parallel rollers ,this mixin machine equipment is used to masticat and knead natural rubber,synthetic rubber , EVA or PVC pellets and other chemical materials to get uniformly mixed raw materials and compounding additives evenly.

The two rollers of this kind of rubber mixing mill are made of hard chrome-plated mirror KDB material ,whose hardness can reach up to 70HB .

The roller are independently driven by geared motors,when processing ,these two roll would rotate at different speeds in relative directions.

After kneading and mixing for some time , the internal macromolecular chain would be broken accordingly, so that the various components inside the rubber compound are evenly mixed and dispersed,its physical properties  and chemical effects would change and contrast.

Throught the process of mixing and keading ,its properies would change , such as color dispersion, light transmittance, material appearance .and this ideal compounding material would be used to test as following purpose :

Color matching test

Soft and hardness test

Test stabilizer

Physical test

Chemical test

Various special ingredients

Small production operations

These lab rubber open mixing mills are mainly used in rubber and its products, plastics and its products, polyolefin, PVC, film, coil, profile production and polymer blending, pigments, masterbatch, stabilizer, stabilizer and other industries.

Our open mixing mills are ideal for unversity & institute and other factory ,they are suitable for testing and small batch production .

We can custom and provide a variety of capacity ,ranging from 3inch to 24inch.

Application of Two Roll Mills

*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.

Safety Feature

*Emergency brakes with limit switch
*Emergency brakes Chest bar with reverse INCH facility provided
*Emergency brakes Provided on both sides to stop machine in ⅓rd *Revolution of Front Roll
*Auto reversible control panel
*Hydraulic & Electromagnetic Thruster Brakes

The Rubber Mixing Mill Serves Many Function Across Various Industries

1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .

Benefits of Chosing Simptek Rubber Mills

Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality .

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