Description
Laboratory Rubber Mixing Machine, also known as open double-roll refiners, are specialized in mixing rubber compounds in the rubber and plastics processing industry ,it is enginered to provide unmatched performance for masticating and kneading natural rubber, synthetic rubber, EVA, or PVC pellets with various chemical materials, This two roll mill machine is mainly used for plastic, hot mill, and mixing mill of natural and synthetic rubber for rubber product factory, specially used for learning institutes and laboratories with smaller batch size preferences.
This two rolls rubber mixing machine mainly comprise of base, frame, rollers, transmission system, lubrication device, heating and cooling device, roll gap adjustment device, safety braking device, motor, speed reducer etc. It can be customized in different capacity and confirgurations as per your specific needs .
Technical parameters:
Model
|
| ZL-3018-76 | ZL-3018-120 | Zl-3018-160 | ZL-3018-200 | Zl-3018-230 | Zl-3018-300 | ZL-3018-400 |
Diameter of roll | mm | 76 | 120 | 160 | 200 | 230 | 300 | 400 |
Length of roller face | mm | 300 | 350 | 350 | 500 | 650 | 650 | 900 |
Mixing Capacity | kg | 0.002-0.6 | 0.002-2 | 0.002-2.8 | 0.002-5 | 0.005-10 | 1-15 | 5-30 |
Front roll surface speed | rpm | 19 | 19 | 19 | 19 | 19 | 19 | 19 |
Friction ratio |
| 1:1.30 | 1:1.35 | 1:1.35 | 1:1.35 | 1:1.27 | 1:1.27 | 1:1.27 |
Roll gap range | mm | 0-3 | 0-6 | 0-6 | 0-8 | 0-12 | 0-12 | 0-15 |
Driving Power | KW | 1 | 1.5 | 2.2 | 7.5 | 11 | 30 | 37 |
Heating Mode | Electricity heating , Oil Heating ( option) | |||||||
Cooling Mode | Water Cooling ( option) | |||||||
Roll Temperature | Room temperature — 300℃ | |||||||
| Roll Hardness | HRC 50 ~ 60 | |||||||
| Temperature Accuracy | ± 2 ℃ (we adopt the high accuracy PID micro computer controller) | |||||||
| Safety device | It have 6 safety buttons and safety guard is option | |||||||
| Machine weight | kg | 160 | 460 | 660 | 860 | 1960 | 2960 | 3800 |
| Overall dimension | mm | 1100x400x1180 | 1100x550x1380 | 1200x650x1380 | 2200x750x1380 | 2200x950x1580 | 2600x950x1580 | 5295×1789 x170 |
| Power | 380V 3 phase 50-60hz | |||||||
Nip Gap adjustment is Motor Driven
Operating Panel Combination of touch screen and PLC-control allows comfortable operation of the machine
Application of Two Roll Mills
*PVC powder mixing and colour sampling
*Polymer milling mixing
*Plastics formulation mixing test
*Rubber mixing test
*Crushing,mixing and pressing of recycled rubber
*Recycling and processing of waste rubber materials
*Material development, material testing, quality control, education
*Raw rubber ,Synthetic rubber ,Thermoplastics or EVA with chemicals
*Polymer like LDPE, HDPE, PP, PVC, PS, ABS, HIPS, Natural Rubber, EVA etc. can be tested.
*PVC, and color master batch
The Rubber Mixing Mill Serves Many Function Across Various Industries
1. Rubber Processing : Perfect for mixing ,keading ,and blending rubber compounds ,which ensure uniformity and consistency in the final product.
2. Manufacturing : Ideal for the production of rubber sheets ,belts ,tires ,and other rubber-based product with precise specifications and quality control.
3. Research and Development : Facilities experimentation and testing of new rubber formulations ,which enable innovation and improvement in product performance .
4. Quality Assurance : We guarantee the integrity of rubber compounds by thoroughly mixing ingredients ,eliminating air bubbles , and dispersing additives evenly .
5. Customization : We offer flexibility in adjusting mixing parameters to satisfy your special requirements for different rubber , plastic ,silicone formulations and applications .
Benefits of Chosing Simptek Rubber Mills
* Enhanced productivity : Increase your production efficiency with this high-capacity kneader, reducing processing time and enhancing overall output.
* Consistent Quality :Achieve unparalleled consistency in rubber compounds ,satisfying the most stringent quality standards with every batch.
* Versatility : Suitable for a wide range of rubber formulations and applications , also applied for diverse industry needs .
* Reliable Performance : Experience reliable and precise mixing ,ensuring uniform dispersion and superior product quality
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