Description
Many industries need to use the blending of solids as part of industrial processing. A ribbon blender mixer is considered as the workhorse of the powder mixing industries, as it effectively blends solids and is also used in heating, cooling, and coating as multipurpose equipment.
This Spiral Ribbon Mixing Blender Machine is made of staindless steel material, thanks to its agitator construction that provides a triple mixing action thus ensuring fast efficient blending and homogeneous blending of dry, free-flowing solids ,it is also suitable for plastic, chemical ,food Industries, powder or pellet with additives or color pigment, solid powder with minority liquid additives.
The Ribbon Mixing Blender consist of U-Shape tank, spiral and drive parts. This spiral is dual structure. Its outer spiral make the material move from the sides to the center of the tank when working and the inner spiral move the material from the center to the sides to get the convective mixing.
Full homogenisation of the products is achieved thanks to the efficient blending action of the spiral or ribbon blades .
Simptek ribbon blender mixer features for hygienic mixing, easy maintenance, avoidance of cross contamination and high mix quality are all standard paramount in the U-Trough mixer design.
Ribbon Blender Technical Specification and Capacity
| Model | Power | Speed | Chamber Vol. | Capacity | Shape size | Weight |
| (kw) | (rpm) | (L) | (L) | (mm) | (kg) | |
| SMPRM -0.1 | 3 | 42 | 100 | 30~80 | 1500*500*700 | 400 |
| SMPRM -0.3 | 5.5 | 42 | 300 | 90~240 | 1950*700*1050 | 800 |
| SMPRM-0.5 | 7.5 | 42 | 500 | 150~400 | 2500*800*1350 | 900 |
| SMPRM -1 | 11 | 42 | 1000 | 300~800 | 2800*1000*1450 | 1700 |
| SMPRM -2 | 15 | 33 | 2000 | 600~1600 | 3350*1200*1700 | 2000 |
| SMPRM -3 | 18.5 | 33 | 3000 | 900~2400 | 3750*1300*1800 | 3100 |
| SMPRM -4 | 22 | 32 | 4000 | 1200~3200 | 4150*1400*1900 | 3900 |
| SMPRM -5 | 30 | 32 | 5000 | 1500~4000 | 4300*1500*2000 | 4500 |
| SMPRM-6 | 37 | 32 | 6000 | 1800~4800 | 4500*1750*2100 | 6000 |
| SMPRM -8 | 45 | 28 | 8000 | 2400~6400 | 5100*1850*2200 | 7000 |
| SMPRM -10 | 55 | 28 | 10000 | 3000~8000 | 5600*1950*2350 | 8000 |
| SMPRM-12 | 55 | 28 | 12000 | 3600~9600 | 6550*2100*2500 | 9000 |
Benefits of Choosing a Simptek Ribbon Blender Mixer
1. With robust designs, customizable features and user-friendly operation
2. Made from high-quality stainless steel and carbon steel
3. Bearing mounted on lanterns outside of mixing container to avoid contamination.
4. Feeding through a hopper mounted on top of blender.
5. Special designed double ribbon agitator benefit to excellent blending and distribution.
6. Low speed mixing with lower heat generated, suitable heat-sensitive product and low temperature processes.
7. Totally open lid for cleaning easily. Shaft sealing by purging air to prevent fine powder going into bearing.
How Does a Ribbon Blender Mixer Work?
The Ribbon blending mixer is based on a proven agitator construction that provides a triple mixing action thus ensuring fast efficient blending.
When working , the inner and outter spiral blade move the material from the center to the outside and an outer ribbon that moves the material from two sides to the center.
Mixing Process:The mixing process begins when the materials are loaded into the mixer container. Once the container is loaded, the motor is turned on and the paddles begin to rotate.The shaft is driven by a motor that is actually connect with paddles ,which are precisely pitched to move material both radially and axially in opposite directions.
Mixing Time: The amount of mixing time rely on the type and volume of materials being mixed. However, most paddle mixers have a set mixing time that can be adjusted depending on the application.
Application of Paddle Blender Mixer
The industrial paddle mixer can mix any powder with granular ,powder with powder ,and it is also ideal for mixing liquid and other as follows:
* Circular economy and recycling.
* Minerals and ores.
* Fertilizers, chemicals, fine chemicals.
* Food and pharmaceuticals
* Batteries
* Cosmetic Industry
* Ceramic Powders
* Polymer
* Chewing gum
* Sealant
* Pharmaceuticals
* Nutraceuticals
* Fertilizer
* Stucco
* Clay
* Potting Soils
* Paint
* Spices and Seasonings
* Muffin Mixture
* Fondant Paste
* Activated Carbon
* Crayon and pencil lead
* Plastic Powder
* Chemical industry: chemical powders, metallurgical powders, coatings, pigments mixing
* Food and beverage industry: food additives mixing
* Agricultural industry: fertilizers mixing
* Inks
* Pigments
Operation of Paddle Blender Mixer
1.Wear you protective tools including goggles, safety boots ear protection and glove.
2. Ensure all guards and covers are in place before using the mixer machine.
3. Ensure the paddles are rotating before adding the material to be mixed. Stop the paddles before dumping the
mix.
4. Do not move the paddle mixer machine while the drum is full or while the engine is running.
5. Do not attempt to repair or service the blending mixer machine while it is running.
6. Stop the engine if leaving the paddle mixer machine unattended.
7. The exhaust and other parts get very hot in use; Be careful not to burn yourself.
8. You must dispose of the waste from unused mixes properly; follow the instructions on the
manufacturer’s container or leaflet.
9. You must clean the paddle mixer and especially the drum and paddles as soon as you have finished work before the mix goes hard
Choose Your Agitator: Double Ribbon or Paddle-Ribbon?
Double-Ribbon Agitator
The double-ribbon blender agitator is valued for its thorough mixing. It consists of an inner and an outer ribbon providing counter-directional flow while keeping the product in constant motion throughout the vessel. The inner ribbons move materials toward the ends of the ribbon blender whereas the outer ribbons move material back toward the center discharge of the ribbon blender.
Paddle-Ribbon Agitator
The paddle-ribbon agitator combines inner ribbons with outer paddles. The paddle-ribbon blender is especially well suited for fragile, heat sensitive products. While maintaining counter-directional flow, the outer paddles minimize pinch points at the wall thus introducing less frictional heat than a continuous outer ribbon.
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