In the fields of polymer science, rubber technology, and chemical formulation, accuracy and repeatability are very crucial equipment for many labs in university & institute.
Especially , in today’s research lab, the materials require higher precision, automation, and data repeatability than ever. From R&D laboratories to industrial test centers, more and more professionals are choosing PLC-integrated kneaders to expertise their research process, to ensure the consistency of research, and also it save much time.
What Is Lab Kneader with PLC Control
A lab kneader is a specialized mixer designed for small-scale mixing of high-viscosity materials compound development.
The PLC-Controlled Laboratory Dispersion Kneader uses a closed mixing chamber with intermeshing blades to disperse materials evenly ,it is ideal for various chemical compounds, such as rubber, silicone , plastics, polymer , adhesives and specialty material formulation, this smart lab kneader with PLC offers precision automation, real-time monitoring, and recipe repeatability that transforms R&D workflows.
Whether you are developing new compounds formulation, running small-batch samples, or performing QC testing, a PLC-controlled laboratory kneader is undoubtedly your great helper in precision and high efficiency.
PLC mean Programmable Logic Controller ,it is equipped a digital control interface to the lab mixing kneader equipment, which allow users to set and the equipment run automatically ,such as :
* Mixing time
* Blade speed (RPM)
* Chamber temperature
* Pressure/vacuum levels (if equipped)
* Batch cycles and programmable recipes
All of the above talked are monitored and controlled by this PLC controlly laboratory kneader equipment , it save much time and more accurate and higher efficient.
✅ Benefits of PLC-Controlled Lab Kneader
1. Accurate Parameter Control
The temperature, time, torque, and rotor speed of lab kneader can be precisely set from this finger touch PLC screen , these parameter can be adjusted, and saved. This automatic controller feature ensures high reproducibility for each test batch.
2. Automated Batch Recipes
You can save and reuse multiple mixing programs based on material type or test protocols via this PLC-controlled lab kneader ,which is ideal for labs working on multiple formulations.
3. Real-Time Monitoring
The PLC screen showcase the parameter on Live ,including torque trends, RPM, mixing time ,speed , chamber temperature and other mixing data ,which help operators analyze and optimize performance on the fly.
4. Data Record and Export
The PLC systems can store historical data or export it via USB or Ethernet,it also support research documentation and traceability.
5. Safety Guarantee
The PLC integrates alarms, emergency stop, overload protection, and safety interlocks, which is very critical for lab environments where safety compliance matters.
Where Is PLC Controlled Lab Kneader Used?
The A lab kneader with PLC is widely used for mixing, kneading and dispersing various chemical raw materials ,including:
* Plastics &silicone rubber
* Rubber R&D labs
* Rubber roller, hoses
* Polymer testing labs
* Chemical research institutes
* University and academic projects
* Industrial QC labs
* Metal powder
* Additive and masterbatch development
* EVA
* TPR, sole ,hoses, belts, sponge
In conclusion ,the lab kneader with PLC system is better to operate ,it help to control these mixing data automatically , the PLC controlled lab kneader does not only boosts efficiency but also it provides better control over product quality and accelerates the research-to-production cycle.
Whether you are ready to upgrade your lab kneader system?
Contact us at Simptek for customized models, from 1L to 10L capacity, with full PLC integration.